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Overview  ·  Metal Woven Process Belts  ·  Trackmatic Process Belts ·  Duofil Belts
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Trackmatic Process Belts

Trackmatic Belts (self tracking belts)
and Lightweight Trackmatic Belts

GKD’s self-tracking Trackmatic Belt is an advanced variation of a Single-Twisted metal belt. The warp wires (running direction) are always flexible cables or stranded wires and the weft wires (cross direction) are solid wires uniquely formed with “V-Crimps” on the underneath side of the mesh.

Drive and tension rolls (and support rolls, if necessary) are grooved, allowing the “V-crimps” to guide the belt. The need for costly sprockets, chain-edges and tracking systems is eliminated.

With its smooth surface and variety of mesh openings, Trackmatic belts can be applied in all industrial fields.

Trackmatic can be manufactured up to 26 feet wide and in lengths of 450 feet or more.

Edges can be upturned to nominally 2“.

 

Trackmatic Mesh Construction

Trackmatic Belt uses either 2.0 mm (.078”) or 2.8 mm (.110”) diameter cables in the running direction. For the cross direction wires with “V-crimps”, either 1.5 mm (.059”), 2.0 mm (.078”) or 2.5 mm (.098”) diameter wires are used. For extra-heavy duty applications, cross wires of 3.0 mm (.118”) are offered.

The warp cables are evenly spaced at 17.5 mm (.689”) and the weft wire openings vary from 0.1 mm to approx. 10 mm. Because you can vary the cross member, the exact opening desired can be produced.

Type 15 = 2.0 mm warp wires with 1.5 mm weft wires
Type 16 = 2.0 mm warp wires with 2.0 mm weft wires
Type 17 = 2.8 mm warp wires with 2.0 mm weft wires
Type 18 = 2.8 mm warp wires with 2.5 mm weft wires

 

Trackmatic Edges
Trackmatics are gemnerally supplied with welded edges. Most often, the 2/2 or 2/3 pattern is used. This is done for durability, wearability and long term belt integrity.

Trackmatics can be relieved and upturned for a side containment edge.

Trackmatics can also have sealed resin edges if desired. Special additions can be accomodated on request and review.

 

Trackmatic Seams
The most common seams are the single and double loop pin seams. These seams use the cable warp wires to form loops allowing for a cross pin to be inserted to make the belt endless.

Trackmatics can also be supplied prepared to be soldered on site in a few ways. Most common is the cable to cable solder.

Special seams by request.

 

TRACKMATIC® Belt with polyester cable


Lightweight Trackmatic Belts
These belts are a combination of Trackmatic and single twisted process belts. Construction uses a separate cross member with formed crimps to match the grooved pulleys. The cross members are woven in on spaced intervals. This construction is used to keep weight down and to provide controlled openings for air and liquid flow characteristics.

Advantages include:
True Tracking from the Trackmatic system
Excellent support and non-marking characteristics from the uniform belt surface
Virtually infinite range of mesh options to use for absolute openings and targeted flow
Reduced weight
Wide range of material options, including Duofil combinations


Some standard Lightweight Trackmatic styles include:

Style

Mesh

Opening/open area

Material

Weight (kgs/m2)
46342000 4 x 4 per cm 1.7mm/46.2% Stainless Steel 3.51
46800601 6 x 4.5 per cm 1 x 1.7mm /44.4% PEEK/Stainless Steel 1.67
46800450 6 x 5 per cm 1 x 1.48mm/45.1% PES/Stainless Steel 1.67
46370600 8 x 6 per cm .6 x 1mm/30.2% Stainless Steel 3.18
46344500 11 x 10 per cm .43 x .6mm/28.3% Stainless Steel 2.67
46370075 15.3 x 13 per cm .23 x .45mm/20.9% Stainless Steel 2.93
46340100 18.5 x 6.6 per cm .06 x 1mm/7.6% Stainless 4.7

 

Edges and Seams for Lightweight Trackmatic
Most edges are welded, but can be sealed.

Seams are typically pin seams, but can be soldered for metal belts. Mechanical fasteners can also be used.

 

Lightweight Trackmatic Belt on Grooved Roll

 

©2007, GKD-USA

 



Light, flexible, resistant: Lightweight TRACKMATIC® Belt made of metal