Thermoplastic Mesh Belt Constructions
Plain weave/Linear screen
One warp wire is bound over one weft wire respectively and vice versa. This is the classic weave pattern with good binding and exact square, longitudinal or wide mesh.
Twill weave
One weft wire is bound over at least 2 weft wires and vice versa. This results in a smooth surface and good belt run characteristics. For example type 1003, 2045 and some meshes for the nonwovens production as no. 8/7 p.cm are woven in this weave pattern.
5-heddle weave (Tela)
This 5-heddle mesh is an advanced form of the twill weave, usually with a 3/2 binding. This means an even flatter smoother surface for a good cake-building and discharge as well as a more robust running side besides good belt running characteristics, e.g. type 5060, 5090 and 5080.
6-heddle mesh
A special binding 4/2 usually combined with fine wires. It is distinguished by its smooth surface and finest apertures, e.g. type 7280.
8-heddle weave
This 6/2 binding allows for an even smoother surface. It's often called satin weave. It can be found in our 8-heddle meshes type 8050, 8060 and 8065.
Apart from this standard weave patterns special patterns can also be realized
Double layer weaves
Double layer weaves provide for the surface characteristics, flow, tortuous path, and allow for a non marking recessed pin seam to make the belt endless.
Thermoplastic Belt Edges
Typically GKD Thermoplastic Process Belts are supplied with heat-cut and sealed edges. This process secures the edges and keeps them from unravelling, ensuring extra belt durability.
In addition, edges can be coated with synthetic resins, offering additional protection for problem processes.
We also can affix round plastic elements allowing the belt to be guided in U- profiles.
Thermoplastics Belt Seams
Hook seams made of stainless steel are specifically tailored based on the application and process and are stabilized with special coatings. If necessary we can provide hook seams without any additional coatings.
| The benefits of GKD hook seams are: |
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High Stability |
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Quick and simple installation |
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Pin wires are supplied as monofilaments and can also be supplied in flexible construction. |
| Specialized seams for sensitive applications and products can be supplied in the following: |
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Non-marking endless woven seams |
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Nearly non-marking woven pin seams |
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Flexible hand-sewn pin seams made either of plastic or metal |
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Sewn zipper seams |
©2007, GKD-USA
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